Friday 25 September 2026Vol. VI
Dispatch
048
Scrutiny

Sustaining costs climb as gold grades fall

Higher prices have masked a decade of grade decline. Strip out the price and the operating picture across the industry looks considerably tighter.

By Fenella Osei
Open-pit gold mine benches viewed from the rim
Open-pit gold mine benches viewed from the rim

Every producer reporting this season has been able to point at a record margin. Fewer have been willing to discuss what happens to that margin at a materially lower price, because the honest answer involves tonnage that only works at today's quote.

Three inputs doing the damage

Labour, power and consumables have all reset higher and none of them are reverting. Strip ratios have crept up as pits deepen. Sustaining capital has been deferred at more operations than the disclosures make obvious.

A record margin earned on a falling grade is a loan against the orebody.

The disclosure test

The producers worth trusting publish reconciliation between reserve grade and delivered grade, and they do it consistently rather than in the quarters that flatter them.

Grade dilution and the reserve replacement problem

Falling head grades are only half the story; the other half is what happens to reserve estimates when a higher gold price is used to justify mining lower-grade material that would previously have sat below the cut-off. Reserve statements published in a strong price environment routinely capture tonnes that were uneconomic a few years earlier, which inflates the headline reserve life without necessarily improving the average quality of ore actually being delivered to the mill. Investors comparing reserve life across producers should be cautious about treating the figure as comparable when the underlying cut-off grade assumptions differ so widely.

Industry estimates suggest that average reserve grades across major gold producers have drifted lower over the past decade even as reported reserve tonnage has grown, a combination that is only reconcilable if the price assumption used to define an ounce as economic has also risen. That is not necessarily improper accounting, but it does mean the reserve base is now more sensitive to a price correction than it has been for some time.

What a lower price scenario would actually do

Modelling a materially lower gold price against current cost structures produces an uncomfortable answer for a meaningful slice of global production: a portion of tonnes currently being mined would not clear their own operating cost, let alone sustaining capital, at a price well below today's level. That does not mean those tonnes disappear overnight; operators typically keep mining through a downturn to preserve fixed-cost absorption, deferring the reckoning rather than avoiding it. But it does mean the industry's effective cost floor is higher and less flexible than headline all-in sustaining cost figures, which exclude growth capital and often understate the true sustaining requirement, would suggest.

The producers best placed to weather a correction are typically those with a demonstrated record of matching sustaining capital guidance to actual spend, rather than those simply showing the lowest reported cost per ounce in a single strong quarter.

Fenella Osei
Commodities Correspondent, Mine Supply

Fenella is a commodities correspondent covering mine supply, all-in sustaining costs, refinery accreditation, permitting and closure accounting across Africa, Australia and the Americas.

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